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Functions of Nodulizer in Casting Industry

Nodulizers are a type of alloying material commonly used in the casting industry to improve the mechanical properties of cast iron. Nodulizers are typically made from a combination of rare earth metals, such as cerium, lanthanum, and magnesium, along with other elements such as calcium and aluminum.

The primary function of nodulizers is to promote the formation of nodular graphite (also known as “nodules” or “spheroids”) in the cast iron, which gives it superior mechanical properties compared to other types of cast iron. Nodular graphite is formed by a process known as nodularization, which involves the addition of nodulizers to the molten iron. The nodulizers help to modify the chemical and physical properties of the iron, promoting the formation of nodular graphite instead of other types of graphite.

Nodulizers work by providing nucleation sites for the graphite to form, which encourages the graphite to grow in a spherical shape, rather than in the flaky or “flake” form that is typical of gray cast iron. The resulting nodular graphite has improved mechanical properties, including higher ductility, toughness, and strength.

The exact composition of nodulizers can vary depending on the specific application and the desired properties of the cast iron. Typically, nodulizers are composed of a mix of rare earth metals, such as cerium, lanthanum, and magnesium, along with other elements such as calcium and aluminum. The specific combination of elements and their proportions can be adjusted to achieve the desired nodularity and mechanical properties.

In summary, nodulizers are alloying materials used in the casting industry to improve the mechanical properties of cast iron. Their primary function is to promote the formation of nodular graphite in the cast iron, which has superior mechanical properties compared to other types of graphite. Nodulizers typically contain a mix of rare earth metals, calcium, and aluminum, and their composition can be adjusted to achieve the desired properties in the final cast iron product.

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JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

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