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Types of Carbon Raiser and Its Chemical Composition

Carburizer is a black or gray particle coke or petroleum coke follow-up product with high carbon content, which can reduce the oxygen content in molten iron and improve the mechanical properties of castings during metal smelting. According to the crystal structure of carbon in the recarburizer, the recarburizer can be divided into amorphous state and crystalline state; according to the existence form of carbon atoms, it can be divided into graphitized recarburizer and non-graphitized recarburizer.

petroleum coke carbon raiser
coal carbon additives

Graphitized petroleum coke carburizers are most widely used in the foundry industry. Non-graphitized recarburizers mainly include: calcined petroleum coke, coal-based recarburizers, etc. The indicators to measure the pros and cons of recarburizers mainly include fixed carbon content, sulfur content, volatile matter, ash content, nitrogen content and moisture content, etc. . After the graphitized recarburizer is graphitized at high temperature, the sulfur and nitrogen content is much lower than that of the non-graphitized recarburizer.

Fixed Carbon, Ash, Volatile Matter
The fixed carbon of the carbon raiser is different from the carbon content. The fixed carbon value is calculated based on the moisture, volatile matter, ash content, and sulfur content of the sample, while the carbon content can be directly detected by an instrument. The higher the fixed carbon content and the lower the ash content, the better the carburizing effect. The high ash content in the carburant will generate a lot of smoke and slag during the smelting process, which will increase energy consumption.

Sulfur Content
The sulfur content of graphitized recarburizer is generally lower than 0.05%. In ordinary cast iron, sulfur has the function of stabilizing cementite and preventing the expansion of graphitization. When producing nodular cast iron and vermicular graphite cast iron, graphitized recarburizers with low sulfur content should be selected. If the sulfur content is too high, it will affect Spheroidizing effect consumes more spheroidizing agent and increases production cost; calcined petroleum coke carburizer can be used in the production of some gray iron castings due to its low calcination temperature and high sulfur content, generally below 1%.

Nitrogen Content
Nitrogen content is an important indicator to measure the quality of carbon additives. Ordinary calcined petroleum coke recarburizer, the calcination temperature is low, and the nitrogen and sulfur content is high. When producing gray iron castings, since the scrap steel itself in the furnace charge will bring a part of nitrogen, if the scrap steel is added in a large proportion, the amount of carburant will increase accordingly. Excessively dissolved N in molten iron will hinder graphitization, increase the stability of carbides, promote the formation of D-type graphite, increase hardness, and deteriorate the processing performance of castings. For gray cast iron, an appropriate amount of N element can shorten the length of graphite flakes, increase the bending degree, passivate the end, reduce the aspect ratio, stabilize the pearlite in the matrix, refine the grain structure, and improve the tensile strength of the casting. and hardness. When N>0.012% in molten iron, castings may have nitrogen porosity defects. Nitrogen pores are often found inside, on the surface or near the surface of castings. They are round, rectangular and irregular in different sizes. They are one of the common defects in casting production.

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JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

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