Ferro Silicon, Carbon Raiser, Inoculants, Nodulizer, Deoxidizer for Casting

NEWS

Ferro Silicon, Carbon Raiser, Inoculants, Nodulizer, Deoxidizer for Casting

Adding ferro silicon, carbon raiser, inoculants, nodulizer, deoxidizer, and other alloying agents in casting. These agents are added to the molten metal to improve its properties, such as strength, ductility, and machinability.

The steps for adding alloying agents may vary depending on the specific casting process being used. However, the general steps involved are as follows:

Determine the required amount of alloying agent: The amount of alloying agent required depends on the type of alloy being produced and the desired properties of the final product. The amount of alloying agent is usually calculated based on the weight or volume of the molten metal.

Prepare the alloying agent: The alloying agent is prepared by crushing, grinding, or melting it into a suitable form for addition to the molten metal. For example, ferro silicon is often crushed into small pieces, while deoxidizers and nodulizers are usually in the form of powder or granules.

Add the alloying agent to the molten metal: The alloying agent is added to the molten metal using a ladle or other suitable method. The agent is typically added in small amounts and stirred into the molten metal to ensure proper mixing.

Wait for the alloying agent to dissolve: The alloying agent needs to dissolve completely in the molten metal before it can have an effect on the final product. The time required for dissolution varies depending on the type of agent and the temperature of the molten metal.

Add other alloying agents: Other alloying agents, such as carbon raiser or inoculants, may be added after the initial alloying agent has dissolved. The order of addition is important and depends on the type of alloy being produced.

Allow the metal to solidify: Once all of the alloying agents have been added and properly mixed, the molten metal is allowed to cool and solidify. This process can take several hours or more depending on the size and complexity of the casting.

Overall, the process of adding alloying agents in casting requires careful planning and execution to ensure that the final product has the desired properties. The steps involved may vary depending on the specific alloy being produced and the casting process being used. It is important to follow the appropriate safety precautions when handling and adding alloying agents to the molten metal.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

 BEST 5 Carbon Raiser for Steelmaking Plant

NEWS

 BEST 5 Carbon Raiser for Steelmaking Plant

Carbon raisers are an essential ingredient in steelmaking as they improve the quality of steel produced. There are many types of carbon raisers available in the market, and choosing the best one can be challenging. In this article, we will discuss the best five carbon raisers for steelmaking plants.

Graphite Petroleum Coke (GPC): GPC is the most commonly used carbon raiser in steelmaking. It has a high carbon content and low impurities, making it ideal for use in steel production. It also has a low ash content, which reduces slag formation and improves furnace life.

Calcined Petroleum Coke (CPC): CPC is another widely used carbon raiser in steelmaking. It has a higher carbon content than GPC, but it also has a higher sulfur content. Therefore, it is not suitable for use in all types of steel.

Metallurgical Coke: Metallurgical coke is made from coal and has a high carbon content. It is commonly used in blast furnaces for the production of pig iron. It is also used as a carbon raiser in steelmaking, especially in the production of special steel.

Anthracite Coal: Anthracite coal is a hard, shiny coal that has a high carbon content. It is commonly used in the production of steel because it produces less smoke and ash than other types of coal.

Charcoal: Charcoal is a lightweight black carbon residue produced by removing water and other volatile constituents from animal and plant materials. It is used as a carbon raiser in steelmaking because of its low ash content and high carbon content.

In conclusion, the best carbon raiser for steelmaking depends on the specific requirements of the steel being produced. GPC and CPC are the most commonly used carbon raisers because of their high carbon content and low impurities. Metallurgical coke, anthracite coal, and charcoal are also used but are not as common. Steelmakers must carefully select the carbon raiser that best suits their needs to ensure the production of high-quality steel.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

What are the Proper Deoxidizer for Different Scale Steel Making Factory

NEWS

 What are the Proper Deoxidizer for Different Scale Steel Making Factory

Choosing the right deoxidizer is crucial in steelmaking to remove unwanted oxygen from the molten metal, which can cause defects and reduce the quality of the final product. The choice of deoxidizer depends on several factors, including the scale of production, the type of steel being produced, and the availability and cost of the deoxidizer.

Small-scale steel plants may choose to use simple deoxidizers, such as ferro-silicon or aluminum, which are readily available and cost-effective. These deoxidizers are typically used for lower-grade steel products that do not require high levels of purity. However, using these deoxidizers may result in higher levels of impurities in the steel, which can affect the final product’s quality.

Middle-scale steel plants typically have higher production capacities and may require higher purity levels in their steel products. They may choose to use more advanced deoxidizers, such as calcium silicon or calcium aluminum, which have higher purity levels and lower impurity levels than ferro-silicon or aluminum. These deoxidizers can help to reduce the levels of impurities in the steel and improve its overall quality.

Large-scale steel plants have the highest production capacities and require the highest levels of purity in their steel products. They may use even more advanced deoxidizers, such as titanium, zirconium, or vanadium, which have very low impurity levels and can help to produce high-quality steel. These deoxidizers can be expensive, but large-scale steel plants can benefit from economies of scale in their production processes.

The type of steel being produced also influences the choice of deoxidizer. For example, low-carbon steels may require different deoxidizers than high-carbon steels. Similarly, stainless steels may require different deoxidizers than carbon steels.

In conclusion, the choice of deoxidizer in steelmaking depends on various factors, including the scale of production, the type of steel being produced, and the availability and cost of the deoxidizer. Small-scale plants may use simple deoxidizers, while larger plants require more advanced and expensive deoxidizers to achieve higher purity levels in their steel products. The type of steel being produced also influences the choice of deoxidizer, with different deoxidizers required for different types of steel.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

How Small, Middle and Large Scale Steel Plant Choose Carbon Raiser

NEWS

How Small, Middle and Large Scale Steel Plant Choose Carbon Raiser

Choosing the proper carbon raiser is essential for achieving the desired carbon content and quality of steel. The choice of carbon raiser depends on various factors such as the type of steel being produced, the scale of production, the availability of raw materials, and the cost of production. In general, small-scale, middle-scale, and large-scale steel plants have different requirements for carbon raisers.

Small-scale steel plants typically have lower production capacities and may not have access to high-quality raw materials. Therefore, they may choose carbon raisers that are cost-effective and readily available, such as coal, coke, or charcoal. These carbon raisers may have lower purity levels and higher ash content, which can lead to higher impurities in the steel. However, small-scale plants can compensate for this by adjusting the smelting process to achieve the desired carbon content.

Middle-scale steel plants typically have higher production capacities and require carbon raisers with higher purity levels and lower ash content. They may choose synthetic graphite, petroleum coke, or metallurgical coke, which have higher carbon content and lower ash content. These carbon raisers can help to reduce impurities in the steel and improve its quality.

Large-scale steel plants typically have the highest production capacities and require carbon raisers with the highest purity levels and the lowest ash content. They may choose high-quality synthetic graphite or calcined petroleum coke, which have the highest carbon content and the lowest impurities. These carbon raisers can help to produce high-quality steel with consistent properties.

In addition to the scale of production, the choice of carbon raiser also depends on the type of steel being produced. For example, low-carbon steels may require high-purity carbon raisers to avoid impurities that can lead to brittle steel. High-carbon steels may require carbon raisers with a high carbon content to achieve the desired carbon content.

In conclusion, the choice of carbon raiser for steelmaking depends on various factors, including the scale of production, the availability of raw materials, and the type of steel being produced. Small-scale plants may choose cost-effective carbon raisers, while larger plants require higher purity levels and lower ash content. The type of steel being produced also influences the choice of carbon raiser, with low-carbon steels requiring higher purity levels and high-carbon steels requiring higher carbon content.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

Factors You Should Consider When Purchasing Silicon Metal

NEWS

Factors You Should Consider When Purchasing Silicon Metal

When purchasing silicon metal, there are several factors to consider to ensure that you are getting a high-quality product:

Purity: The purity of silicon metal is one of the most critical factors to consider. High-quality silicon metal should have a purity level of at least 99.5%. The higher the purity level, the better the quality of the material.

Size: Silicon metal is available in different sizes, and you should choose the appropriate size for your specific application. The size of silicon metal is typically specified in terms of mesh size or particle size distribution.

Chemical composition: The chemical composition of silicon metal can affect its properties and performance. You should verify that the chemical composition of the material meets your specific requirements.

Packaging: The packaging of silicon metal should be suitable for the material to prevent contamination and damage during transportation and storage.

Supplier reputation: The reputation of the supplier is an important consideration when purchasing silicon metal. Choose a reputable supplier with a history of providing high-quality products and good customer service.

Price: Price is also a consideration when purchasing silicon metal, but it should not be the only factor. Choose a supplier that offers competitive pricing while providing high-quality products and reliable customer service.

In summary, when purchasing silicon metal, you should consider its purity, size, chemical composition, packaging, supplier reputation, and price to ensure that you are getting a high-quality product that meets your specific requirements.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

Comparison of Norway, Bhutan and China Silicon Metal

NEWS

Comparison of Norway, Bhutan and China Silicon Metal

China, Norway, and Bhutan are all major producers of silicon metal, with each country having its own advantages and disadvantages.

China is the world’s largest producer of silicon metal, accounting for over 60% of global production. Chinese silicon metal is known for its relatively low cost and high quality, which makes it a preferred choice for many industries. However, the production of Chinese silicon metal has been criticized for its high energy consumption and the associated environmental impacts.

Norway is also a significant producer of silicon metal, with its production primarily focused on producing high-purity silicon metal for the electronics industry. Norwegian silicon metal is known for its high quality and purity, which makes it suitable for demanding applications. However, Norwegian silicon metal is typically more expensive than other types of silicon metal, which can limit its use in some applications.

Bhutan is a relatively new producer of silicon metal, with its production primarily focused on supplying the Indian market. Bhutanese silicon metal is known for its low impurity content, which makes it suitable for high-tech applications. However, the production of Bhutanese silicon metal is relatively small compared to other producers, which can limit its availability.

In summary, Chinese silicon metal is known for its low cost and high quality, but its production has been criticized for its environmental impacts. Norwegian silicon metal is known for its high quality and purity, but it can be more expensive than other types of silicon metal. Bhutanese silicon metal is known for its low impurity content, but its production is relatively small compared to other producers. The choice of which silicon metal to use will depend on the specific requirements of the application and the availability and cost of the different types of silicon metal.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

Everything about Graphite Petroleum Coke

NEWS

Everything about Graphite Petroleum Coke

Graphite petroleum coke is a form of carbon-based material produced by the high-temperature treatment of petroleum coke (a residual product from the refining of crude oil). The resulting product has a high carbon content (up to 99%) and is widely used as a raw material in the production of various carbon-based products, including electrodes, anodes, and refractory materials.

One of the primary applications of graphite petroleum coke is as a raw material in the production of graphite electrodes used in electric arc furnaces. These electrodes are used to melt and refine various metals and alloys, including steel, copper, and aluminum. Graphite petroleum coke is preferred for this application due to its high carbon content, low ash content, and low sulfur content, which help to ensure a high-quality end product.

Graphite petroleum coke is also used in the production of anodes used in the production of aluminum. Anodes are inserted into the molten aluminum in an electrolytic cell and help to conduct electricity through the molten metal, which is essential for the production of aluminum.

In addition to its use in the metallurgical industry, graphite petroleum coke is also used as a raw material in the production of various carbon-based products, such as refractory materials used in high-temperature applications, lubricants, and carbon brushes used in electric motors.

Graphite petroleum coke has several advantages over other carbon-based materials. It has a high carbon content, which makes it an excellent conductor of electricity and heat. It also has a low ash content, which reduces the risk of impurities and defects in the final product. Additionally, it has a low sulfur content, which reduces the emissions of sulfur dioxide during the production process.

However, graphite petroleum coke also has some disadvantages. It can be expensive, especially when compared to other carbon-based materials, and its production can have environmental impacts due to the high temperatures required for its manufacture. Additionally, graphite petroleum coke is a non-renewable resource, and its supply is dependent on the production of petroleum coke.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

What Can Silicon Slag be Used for?

NEWS

What Can Silicon Slag be Used for?

Silicon metal slag is a byproduct of the production of silicon metal. It is formed when silicon metal is heated with coke and a flux in a submerged arc furnace, and consists of various compounds including silicon dioxide, iron oxide, aluminum oxide, and calcium oxide.

Silicon metal slag is typically considered a waste material and is often discarded or sold at a low price. However, it can be reused or recycled in various ways, including:

Refractory material: Silicon metal slag can be used as a raw material for the production of refractory bricks, which are used in high-temperature applications such as furnaces and kilns.

Construction material: Silicon metal slag can be used as a construction material for road and pavement surfaces.

Cement production: Silicon metal slag can be used as a raw material for the production of cement.

Fertilizer: Silicon metal slag can be used as a fertilizer for plants, as it contains various minerals that are beneficial for plant growth.

Stabilization of hazardous waste: Silicon metal slag can be used to stabilize hazardous waste, as it has a high capacity for absorbing heavy metals and other contaminants.

Silicon metal slag may be used instead of silicon metal in certain applications because it is a cheaper alternative and has some unique properties. For example, silicon metal slag has a higher density and lower thermal conductivity than silicon metal, which makes it useful as a refractory material. However, its properties and suitability for use depend on the specific application and the quality of the material.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

Different Usage of Silicon Metal Lumps and Powders

NEWS

Different Usage of Silicon Metal Lumps and Powders

Silicon metal powder and silicon metal lumps are both used in different applications.

Silicon metal powder is often used as a raw material in the production of silicon wafers for the semiconductor industry. It is also used as an additive in the production of various alloys, such as aluminum-silicon alloys and magnesium alloys, to improve their properties, including their strength, durability, and corrosion resistance.

Silicon metal lumps, also known as silicon ingots or blocks, are primarily used as an alloying agent in the production of various metals, such as aluminum and steel, to improve their mechanical properties. For example, silicon metal lumps can be added to aluminum alloys to increase their strength, or to steel to improve its hardness and resistance to corrosion.

In addition to their use as alloying agents, silicon metal lumps are also used in the production of silicone polymers, which are widely used in applications such as sealants, adhesives, and lubricants.

Overall, both silicon metal powder and silicon metal lumps are important materials with a range of applications in various industries. The specific form of silicon metal used will depend on the application and the desired properties of the final product.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch

How to Choose Proper Ferro Silicon Grain Size

NEWS

How to Choose Proper Ferro Silicon Grain Size

Ferro silicon grains are commonly used as an alloying agent in the steel and casting industry to improve the properties of the final product. The application of ferro silicon grains includes:

Deoxidizer: Ferro silicon is added to molten steel to remove dissolved oxygen and other impurities. This helps improve the mechanical properties of the steel, such as its strength and ductility.

Inoculant: Ferro silicon can be used as an inoculant to promote the formation of graphite nodules in gray iron casting, which improves the ductility and strength of the cast iron.

Alloying agent: Ferro silicon is often used as an alloying agent in the production of various steels and castings to improve their mechanical properties, such as their strength, hardness, and resistance to corrosion.

The proper grain size of ferro silicon grains depends on the specific application and the process used. Generally, finer grain sizes are used for applications where the alloy needs to be more reactive, while coarser grain sizes are used for applications where longer reaction times are required. Common grain sizes for ferro silicon range from 0-3mm to 10-50mm. The appropriate grain size should be determined based on the specific requirements of the application and the process being used.

You May Like to Learn More...

Contact Us

JBT produces and supplies silicon metal and ferrosilicon products, mainly products are silicon metal 553, 441, 421, 411 3303,2202, 97, silicon carbide, carbon raiser for steelmaking and casting industries. We also make electrolytic manganese metal, inoculants and nodulizers. 

Get in Touch